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Multi-layer P.C Board Manufactruing Process Flow

1.Cut to Size, Issue
Inner layer/Core shearing
2.Image Transfer/Etching(Inner layer)
Inner layer circuit manufacturing
Use dry film as etching resist
3.AOI/Test
AOI(Automatic Optical Inspection)in place of visual inspection
Fine circuit pattern inspection
4.Lamination
Copper foil + prepreg + inner layer(thin core)
High temperature pressure plus bacuum laminate
5.Drilling
With broken & missed drill bit detector
Drilling program down load directly from CAD/CAM data
6.Plate Through Hole/Panel Plating
Plated to required thickness
Connected conductivity between layer to layer
7.Image Transfer (Outer Layer)
Use automated exposure machine to transfer image from dry film to laminate surface
Expose circuit pattern for plating: dry film cover etching areas as plating resist
8.Pattern Plating
Plate 1.0 mil thick Cu
Plate 0.3 mil thick tin as etching resist
9.Dry Film Stripping/Etching/Solder Stripping

★Strip dry film then etch copper area covered by dry film
★Strip Tin on circuit pattern
10.Open/Short Test
★Test program down load from CAD/CAM data through network system
★Test all point to point and isolated patterns function
11.Solder mask
★LPI(Liquid Photo Imagable)which are UL approved
12.Electroless Nickel/Gold
★Electroless Nickel & Immersion Gold On Copper
13.Gold Tab Plating
★Automated Gold Tab Plating (0125-1.5 MICRON) thickness
14.Hot Air Leveling(HAL)
★Horizontal HAL processing to get solder flatness of SMD pad better and smoothness
15.Outline Finish
★CNC routing /punch
★V-cut
★Edge connector chamfer(20-45 angular)
16.Final Test
★High voltage 300 VDC OHM double sided test
17.Organic Coatcis
★organic Coating on Copper
18.Packing
★Vacuum or popular type

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